Custom Enclosures
Custom Carbon Fiber Electronic Enclosures
Element 6 Composites specializes in high-performance carbon fiber enclosures designed for electronics that operate in extreme conditions. Our composite enclosures are lightweight, rugged, and fully customizable — offering solutions for EMI shielding, waterproof sealing, and shock protection. Whether you need a thermally stable housing or a tailored fit for mission-critical components, we engineer solutions that meet demanding mechanical and environmental specs
Waterproof Carbon Fiber Electronics Enclosures
Our enclosures can be engineered for IP-rated waterproofing using integrated gaskets, precision-machined joints, and corrosion-resistant materials. Element 6 enclosures are suitable for marine, aerospace, and outdoor industrial applications. We design housings that meet or exceed IP65, IP66, or IP67 requirements for water and dust protection — backed by validation testing and real-world deployments.
EMI Shielded Composite Enclosures
We incorporate EMI shielding into carbon fiber housings through conductive coatings, integrated mesh layers, or hybrid laminate structures. These techniques provide reliable protection against electromagnetic interference (EMI) and radio frequency interference (RFI) — essential for electronics operating in defense, aerospace, and industrial environments. We help you meet MIL-STD-461 and other shielding requirements.
Lightweight Enclosures for Shock Isolation
Carbon fiber's high strength-to-weight ratio enables enclosure systems with superior shock performance. Lower mass reduces the impact force transmitted to internal electronics, making our composite enclosures ideal for vibration-sensitive and mobile platforms. These lightweight designs help meet MIL-STD-810 shock and vibration requirements while enhancing system agility.
COTS Equipment Integration in Rugged Enclosures
We provide custom packaging solutions for commercial-off-the-shelf (COTS) electronics, enabling their deployment in harsh environments. Our enclosures support standardized rack-mounts, board layouts, and port access while adding robust protection. Whether you're fielding compute nodes, radios, or sensors, our carbon fiber housings improve survivability and reduce lifecycle maintenance.
Case Study: Frontier Electronic Systems
Element 6 collaborated with Frontier Electronic Systems to design a composite electrical enclosure for a marine defense system. This carbon fiber housing was engineered for waterproof performance, EMI shielding, and shock resistance — while supporting sensitive COTS components in a compact, mission-ready package. The result was a durable, low-mass solution validated under operational conditions.
Composite Electrical Equipment Enclosure (Frontier Electronic Systems)
View All Applications
